Special Plastisols for Industry
Compounds for Demanding Processes
Functional Coatings for Technical Requirements
In industrial production environments, coatings today fulfill far more than a protective function, as they influence adhesion, wear resistance, and the behavior of complete systems in operation. ATF Ammendorfer Plastisole develops special plastisols that are chemically and mechanically tailored to demanding process conditions.
The fields of application range from technical textiles and plastic elements to metallic components in mechanical engineering. Precisely controlled formulations create coating systems that are simultaneously elastic, abrasion-resistant, and highly adhesive. Fillers, plasticizers, and additives are specifically combined to ensure the balance between flexibility, resistance, and thermal stability.
The result is surfaces that can be reliably processed, compensate for process fluctuations, and maintain consistent properties over long production cycles.
Applications in the Textile, Plastics, and Mechanical Engineering Industries
Special plastisols from ATF Ammendorfer Plastisole are used in industrial processes where functionality, mechanical resilience, and reliable processing are required. The areas of application range from technical textiles and plastic elements to components in mechanical engineering.
Typical applications include the production of conveyor belts, drive belts, felts, or laminated fabrics. This means in areas where material adhesion, elasticity, and abrasion resistance determine the lifespan of a product. Each formulation is developed, tested, and documented in our own laboratory to precisely control the interaction between material, process, and function. The result is durable surfaces with consistent performance.
Special Solutions for Functional Surfaces
Industrial applications increasingly require surfaces that, in addition to protection, also perform specific technical or aesthetic functions. ATF Ammendorfer Plastisole develops customized plastisols whose composition is specifically tailored to the respective application, whether anti-slip structures for work gloves, conductive coatings, or decorative systems with defined coloring and surface optics.
Hardness, viscosity, and flow behavior are precisely adjusted in the laboratory to ensure uniform processing and stable results in series production. Through the close connection of development, application technology, and quality assurance, solutions are created that can be reproducibly implemented from laboratory samples to industrial manufacturing.
Technical Precision as a Quality Standard
Each batch is comprehensively tested and documented in the laboratory to ensure maximum material consistency. Adhesion, layer thickness, elasticity, and thermal resistance are analyzed and evaluated under practical conditions. The data obtained flows directly into the further development of formulations and forms the basis for a closed quality cycle.
This systematic approach combines technological flexibility with industrial precision and ensures that special solutions from ATF Ammendorfer Plastisole remain permanently reproducible and process-reliable.
Frequently Asked Questions about Special Plastisols for Industry
Here we answer questions about abrasion resistance, adhesion, and functional surfaces.
Which Additives Improve Abrasion Resistance?
The abrasion resistance of plastisols can be specifically controlled through the selection and combination of suitable fillers, plasticizers, and additives. Special micro-fillers increase surface hardness and reduce material removal under mechanical stress. At the same time, adapted plasticizer systems ensure that the surface remains elastic enough to permanently compensate for micromechanical stresses, such as those caused by friction or deformation. The result is compact, resistant surfaces that retain their function and appearance even with intensive use, for example, in industrial applications or for non-slip tool coatings.
Can the Compounds Adhere to Various Substrate Materials?
Yes! The adhesion of our compounds can be specifically adapted to different substrate materials such as metals, textiles, plastics, or glass fibers. Crucial is the alignment of the formulation with the surface energy and porosity of the substrate. For this, we integrate special adhesion promoter systems or rely on reactive groups within the polymer matrix that form chemical bonds with the substrate. This creates permanently adhesive layers that do not detach even under thermal or mechanical stress.
How Do Special Plastisols React to Chemicals or Oils?
The chemical resistance largely depends on the composition of the polymer and plasticizer phase. We develop customized systems that are specifically resistant to acids, alkalis, oils, fuels, and solvents. Resistance is tested according to DIN EN ISO 175, where the material is brought into contact with various chemicals over defined periods. This allows us to ensure that our special plastisols maintain their mechanical stability and functionality even in technically demanding environments, such as in the automotive, mechanical engineering, or chemical industries.
Can Anti-Slip or Insulating Properties be Integrated?
Yes! Through targeted modification of the formulation, anti-slip, insulating, or conductive properties can be precisely adjusted. By adding special additives and fillers, the coefficient of friction (μ) can be defined to equip, for example, handles, floor coverings, or hand tools with increased grip. Similarly, electrically insulating or conductive compounds can be formulated that meet the requirements of EN 61340 (Electrostatics). This allows for the targeted realization of both functional safety aspects and ergonomic requirements.
Can Special Plastisols also be Used in Food Environments?
Only to a limited extent! Standard plastisols are not generally approved for direct food contact. For applications in this sensitive area, we offer separate, certified systems that comply with the requirements of EU Regulation 10/2011, the FDA, and the BfR recommendations. These compounds are specially developed to ensure migration freedom, taste neutrality, and hygienic safety. Thus, they can be safely used, for example, for seals, coatings, or technical components in food production.