Custom Formulation Solutions
Plastisols for Specialized Requirements
Development and Adaptation According to Customer Specifications
ATF Ammendorfer Plastisole develops formulations that are precisely tailored to the requirements of the respective application. Whether it’s a modification of existing systems or a completely new development, each material is created with a view to real process conditions and technical target values.
Parameters such as hardness, viscosity, color, or chemical resistance are precisely defined and tested under practical conditions. All results are documented and approved to ensure safe integration into existing production processes.
This results in solutions that combine technical performance and regulatory security, function reliably and reproducibly, and are developed in close coordination with our partners.
From Trial to Series Production
Every development at ATF Ammendorfer Plastisole follows a clearly defined process, ranging from laboratory samples and practical tests to series release. In close exchange with our customers’ specialist departments, we create formulations that combine technical precision, economic efficiency, and stable processing properties.
Each development step is carefully documented, validated, and tested under real production conditions. This results in materials that can be reliably integrated into industrial processes, deliver consistently constant results in the long term, and strengthen confidence in safe processes.
Flexibility in Every Production Phase
ATF Ammendorfer Plastisole manufactures with high flexibility, from pilot batches and small series to industrial quantities. Short decision-making paths and coordinated processes make it possible to implement adjustments quickly and precisely.
Each batch is fully documented and produced in a traceable manner to ensure technical consistency and regulatory security. Development, laboratory, and production work closely together to ensure that each solution can be processed stably and maintains its defined properties throughout the entire process.
Predictable Results through Controlled Development
Each formulation at ATF Ammendorfer Plastisole is developed and validated according to defined testing procedures. Parameters such as flow behavior, elasticity, and adhesion are measured and documented under practical conditions.
The data obtained flows directly into the optimization of the systems and ensures that each adaptation remains technically comprehensible and auditable. This methodical approach creates transparency in the development process, ensures reproducible results, and strengthens process stability in production in the long term.
Frequently Asked Questions About Individual Formulations
How Does the Development of a Custom Formulation Work?
The development of a customer-specific formulation takes place in a multi-stage, practice-oriented process. First, all process-relevant parameters such as processing temperature, dwell time, viscosity window, curing conditions, and substrate properties are analyzed. Based on this data, we work with the customer to define target values and functional expectations, such as elasticity, chemical resistance, or surface structure. A laboratory sample is then created and tested under real conditions, for example in the dipping, casting, or coating process. After successful practical tests and inspections (mechanical, thermal, chemical), the release for series production takes place, including complete documentation of all test and development data.