Casting and dipping plastisols
Systems for precise layer quality
Shaping Solutions for Industrial Applications
In industrial manufacturing, the consistency of the material determines dimensional accuracy, cycle time and the quality of the end product. ATF Ammendorfer Plastisole develops plastisols that adapt precisely to the respective process conditions and enable stable processing in series applications.
Each formulation is developed, tested and documented in our own laboratory in order to precisely match the chemical composition, flow behavior and curing to the processes used. The compounds are formulated in such a way that they guarantee clean demolding, uniform wall thicknesses and constant elasticity even with complex geometries. In the rotational and casting process, this results in components with high surface quality, reproducible properties and permanently stable performance.
Dipping Plastisols for Protection and Function
The industrial dip coating process creates uniform coating layers that permanently protect metal, plastic and composite components from corrosion, chemical influences and mechanical stress. ATF Ammendorfer Plastisole formulates plastisols with defined flow behavior and controlled curing in order to achieve homogeneous, resilient and adhesive surfaces.
Depending on the requirement, functional properties can be specifically integrated, from electrical insulation to non-slip surfaces and decorative structures. The systems are designed for efficient line integration and, thanks to stable process parameters, guarantee consistent layer quality over many production batches.
Durability through Technical Precision
Lasting quality is created when material, process and testing interlock precisely. Each formulation at ATF Ammendorfer Plastisole is tested and documented under practical conditions in order to make behavior and stability in industrial use comprehensible. Temperature, layer thickness and flow behavior are systematically recorded and evaluated. This results in materials that deliver reproducible results and remain constant under changing loads. This technical precision forms the basis for process reliability, economic efficiency and long-term confidence in our products.
Frequently asked questions about casting plastisols and dipping plastisols
How Does Viscosity Affect Layer Thickness?
Viscosity is one of the central parameters in the dipping process and has a significant influence on the resulting layer thickness. A higher viscosity leads to a thicker coating, as less material flows off the workpiece. A lower viscosity, on the other hand, results in thinner and more uniform layers, which are particularly suitable for fine components. In order to achieve reproducible results, we precisely match the flow parameters to the dipping speed, drip-off time, bath temperature and component geometry. This minimizes fluctuations and ensures process stability, even with complex shapes or different workpiece sizes.